Load measuring systems have significant applications in several industries from heavy industries to the oil and gas industry. These systems help to measure the weight during lifting. The load measuring systems not only help to gather information about the weights of the raw materials but also take care of the safety by preventing overloads. A variety of industries use these measuring systems for force and tension measurements such as pull and drag force measurement and control cable tension. Among different types of measuring systems, dynamometers, load cells, and crane scales are the most commonly used systems to measure the loads. Many modern measuring systems include a digital hanging scale that helps to translate an analog signal to digital measurement. This article will focus on discussing the application areas of load measuring systems.
Applications of Load Measuring Systems:
Load monitoring systems have useful applications in several fields. Among them the most important application areas are-
i) Overload Prevention:
Whenever you lift a weight through machinery, there is a potential risk for overload. Therefore, in order to prevent dangerous overloads, the accurate measurement of the load is essential. Constant load monitoring can help you to protect the infrastructures and personnel from overloads and provide protection to existing safety protocols.
ii) Periodical Crane and Hoist Safety Testing:
Load measuring systems have significant application in periodical safety testing. For instance, in order to handle loads in day-to-day operations and verify their safety, periodical safety tests should be conducted on cranes, hoists, and supporting structures. Crane scales and dynamometers are useful to perform critical safety tests.
iii) Pull Tests and Drag Force Measurement:
In order to determine the static pull where a tag employs in operating conditions, Bollard pull trials are useful. Dynamometers are also effective for the measurement and controlling of the drag force of tractors in several rescue vehicles.
iv) High-Temperature Industry and Foundries:
In high-temperature environments including foundries where activities such as casting and forging take place, load monitoring systems are essential to withstand the extreme temperatures. Load monitoring systems help the foundry to prevent waste and control the addition of small additives. Therefore, the foundry will have greater control over the metal composition. These systems also help in the determination of the amount of material added and remained in the ladle.
v) Cable Tensioning and Monitoring:
In the case of tensioning electricity and communication lines, controlled cable tensioning helps you to avoid the damage of the cables due to change in temperature and reach optimal cable tension. When there are suspension bridges and other structures where the structure is supported by guy wire ropes and steel cables, it is essential to conduct a wire pull test. Controlled cable tension is useful to provide optimal cable tension in several applications.
vi) Shipment Weighing:
Anytime, you receive or send out a shipment, weight measurement is essential. Crane scales and dynamometers are the most useful systems for weight measurement and logging during the process of loading and unloading. Industrial crane scales are also effective to improve efficiency and reduce costs.
vii) Weighing During Manufacturing:
During the manufacturing process in any industry, overload prevention and load monitoring systems play an essential role to gather important information and monitor the quantities of the raw materials. Load monitoring systems help to weigh the raw materials during manufacturing.